Chamfer & round grinding machine 72/856.600-156/210

with three grinding aggregates and one additional grinding aggregate for OD grinding

Item number: VT4-00221

This machine is suitable for chamfering and round grinding of squared mono-crystalline silicon workpieces in the format of 156 x 156 mm and 210 x 210 mm, with three grinding aggregates (2 x pre-, 1 x fine grinding) and one additional grinding aggregate for OD grinding.Workpiece lengths of 180 up to 600 mm can be processed.

The fully automatic grinding machine excels by the following advantages:

 

 

• grinding of flat (45°) and round chamfers

• unique, pneumatic clamping and centring of the work pieces, even in case of a rectangular brick shape

• the squared ingots can be processed without preparation (for instance glueing of centering- or clamping pieces)

• automatic edge detection and adjustment of grinding tools with ingot length detection, for an optimized cycle time, by using high-resolution measurement systems

• detection and evaluation of the work piece specific quality data after grinding, for instance chamfer size, chipping and unground sections

 

• automatic wheel correction

• equipped with two loading zones for manual and fully automatic loading, for instance with the help of an industrial robot

• high throughput, even when a high removal of silicon is achieved by using 4 grinding wheels with a separate pre- and fine grinding process, for instance:

Ingot diameter as grown:  ø 203 mmFinal ingot diameter:           ø 195 mmIngot length:                         500 mmCycle time:                            < 30 Min.Machine capacity:                 approx. 15.000 bricks/year (based 24/7-production)Quality data of workpiece: • DIN EN ISO 1101 evenness +/- 0,1 mm• DIN EN ISO 1101 roundness < 0,1 mm up 200 mm• DIN EN ISO 1101 concentricity ≤ 0,2 mm • surface roughness Ra ≤ 0,15 µm

Properties

Technical Details

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Video

  • grinding spindles (4 pieces) with air protected spindle bearings
  • infinitely variable grinding spindle drive (4 pieces) via AC-servo motor
  • linear axis (5 pieces) with ballscrew via AC-servo motor drive
  • CPU Siemens S7/317
  • high end industrial PC with dual core processor
  • 15” tough panel with HMI, visualisation based on WinCC flexible
  • integrated recipe management
  • high-resolution laser measuring sensors (2 pieces)
  • Option: ARPAT – “Arnold Remote Production Analysis Tool“ – machine internal MES
Workpiece length180 - 600 mm
Workpiece format156 x 156 mm², 210 x 210 mm²
Weightapprox. 8200 kg
Machine measurements (LxWxH)approx. 6800 x 2290 x 2035 mm
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