Chamfering machine 72/852.500-125/156

Chamfering machine

Item number: VT4-00217

The machine is suitable for chamfering of squared mono- or multi crystalline silicon workpieces in the format of 125 x 125 mm and 156 x 156 mm with two parallel arranged grinding aggregates

(2x combined pre- and fine grinding wheels).

 

Workpiece lengths of 180 up to 500 mm can be processed.

 

The fully automatic machine excels by following advantages:

 

• grinding of chamfers 45°

• equipped with two loading areas for manual and fully automatic loading, for instance via industrial robot

• pneumatic clamping of workpiece

• automatic edge detection and adjustment of grinding tools with block length detection for optimized cycle time by using high-resolution measuring systems

• detection and evaluation of workpiece specific quality data after grinding, for instance size of chamfer, chippings and unground chamfer sections

• automatic wheel correction

• high throughput even when a high removal is achieved by using 2 combined pre- and fine grinding discs, for instance:

 

Brick size as grown:          156,0 x 156,0 x 250 mm

Final brick size:                   156,0 x 156,0 x 250 mm with

a chamfer width of 1,0 mm

Cycle time:                           < 4 min

Machine capacity:               approx. 118.000 bricks/year

(based on a 24/7-production)

 

Optional:

• workpiece format 210 x 210 mm²

• ARPAT –“Arnold Remote Production Analyses Tool”- machine internal MES

 

Quality data of workpiece:

• geometric tolerance chamfer width +/- 0,05 mm

• average value Ra < 0,1 µm

Properties

Technical Details

Downloads

  • grinding spindles (2 pieces) with air protected spindle bearings
  • infinitely variable grinding spindle drive (2 pieces) via AC-servo motor
  • linear axis (3 pieces) with ball screw drive via AC-servo motor
  • CPU Siemens S7/317
  • high end industrial PC with dual core processor
  • 15“ touch panel with HMI, visualisation based on WinCC flexible
  • integrated recipe management
  • high-resolution laser measuring sensors (2 pieces)
  • Optional: workpiece format 210 x 210 mm²
  • Optional: ARPAT –“Arnold Remote Production Analyses Tool”- machine internal MES
Workpiece length180 - 500 mm
Workpiece format 125 x 125 mm²; 156 x 156 mm²
Workpiece weightmax. 30 kg
Machine measurements without switch cabinet (LxWxH) 3960 x 2020 x 2400 mm
Machine weight2000 kg
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